Arch Systems, a leader in machine data, AI, and analytics for manufacturers, is proud to announce that it has won a 2025 NPI Award in the Software – Process Control category for its Arch AI with Automated Downtime Labeling. This recognition highlights Arch’s cutting-edge AI solutions that help manufacturers optimize operations, minimize downtime, and drive continuous improvement.
Arch AI’s Automated Downtime Labeling is transforming process control by revolutionizing how manufacturers capture, categorize, and resolve downtime events with minimal operator intervention. By leveraging machine learning and real-time human insights, the system provides unprecedented visibility into the root causes of downtime, allowing manufacturers to take corrective actions more quickly, reduce costs, and improve overall efficiency.
With unplanned downtime costs estimated at $50 billion annually, Arch AI equips manufacturers with proactive alerts, intelligent recommendations, and accelerated operator training to maximize uptime and enhance operational performance.
What sets Arch AI apart is its ability to combine human and machine intelligence for a comprehensive view of production. By integrating insights from operators with real-time machine data, the system continuously learns and adapts, streamlining workflows, enhancing decision-making, and driving long-term process improvements. This unique approach has earned the trust of industry leaders, including Flex, Jabil, Plexus, and HARMAN, solidifying Arch Systems’ position at the forefront of AI-driven manufacturing solutions.
Tim Burke, CEO of Arch Systems, emphasized the impact of this achievement, stating, “Winning the NPI Award is a testament to our mission of revolutionizing manufacturing through AI. With Arch AI, we are empowering manufacturers to move beyond reactive problem-solving to a proactive, data-driven approach that enhances efficiency, quality, and sustainability.”
As Industry 4.0 continues to evolve, Arch Systems continues to provide manufacturers with the tools they need to optimize operations, improve productivity, and stay ahead in a competitive market.
Introduced in 2008, the NPI Awards program is an annual celebration of product excellence in electronics surface mount assembly. Premier products based on the finest examples of creative advancement in technology are chosen by a distinguished panel of industry experts.
For more information about Arch Systems and its AI-powered solutions, please visit archsys.io.
About Arch Systems
Arch Systems is transforming manufacturing intelligence by turning complex factory data into actionable insights that drive guided, intelligent actions. With a focus on AI-powered decision automation, machine connectivity, and advanced analytics, Arch helps manufacturers optimize operations, reduce downtime, and scale expertise across the enterprise. Arch AI acts as an intelligent co-pilot, reading factory data, identifying key events, and delivering prescriptive guidance in real-time. Designed by manufacturing and data experts, Arch seamlessly integrates with existing systems—accelerating deployment while eliminating IT burdens. Arch empowers manufacturers to drive measurable improvements in efficiency, quality, and overall performance by enabling expert-level decision-making at scale.
Contact Information: media@archsys.io