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AI-Driven Manufacturing Intelligence for

Aerospace 

& Defense

Secure Compliance. Accelerate Production.
Scale Expert Knowledge—Across All Programs.

Aerospace and defense manufacturers operate in the most regulated, security-conscious manufacturing environment. With ITAR compliance, FedRAMP requirements, and mission-critical quality standards, traditional manufacturing systems can’t handle the complexity. They don’t provide the security architecture, export control compliance, or digital thread capabilities that A&D demands.

Arch changes that.
Our AI-native platform delivers real-time, expert-level decision support through secure hybrid edge-to-cloud architecture. Scale your best engineers’ expertise across all shifts and programs with full regulatory compliance.

Why ARCH AI Matters

Built for Today's Aerospace Factory Floor

ITAR + FedRAMP Ready

Deploy on AWS GovCloud with U.S. persons support and full export control compliance.

Critical Quality Detection

Spot process drift and defects early in high-precision, safety-critical manufacturing.

Digital Thread Compliance

Support AS9100, NADCAP, and DoD digital thread requirements with full traceability.

Expert Knowledge Scaling

Distribute senior engineer expertise across shifts without compromising security posture.

Hybrid Architecture

Secure edge brokers with encrypted, one-way data streams to compliant cloud environments.

ITAR Compliance Enablement Framework

Our team has structured a process working directly with your trade compliance team to define data classification, filtering rules, and compliance strategy before any deployment.

Use Cases We Power

Assembly + Integration

Guide complex assembly processes with step-by-step expert instructions and quality checks.

Predictive Maintenance

Detect equipment anomalies in real-time while maintaining full data sovereignty.

Digital Thread Integration

Connect design, production, and service data across the full product lifecycle.

Program Performance

Auto-escalate critical issues with proper security classification and routing.

Case Study Spotlight:

How a Leading Automotive Electronics Manufacturer Scaled Downtime Reduction

HIGHLIGHTS:

$3.7M+

$3.7M+ hard savings from Lighthouse factory; additional savings expected globally
0%
70% automatic downtime classification from shopfloor machine data and easy AI voice labeling for the rest
0%
100% global adoption of Arch’s downtime tools following pilot success

Zero disruption to operations

during deployment—fully parallel to existing systems

In high-speed, high-mix environments, misclassified or uncategorized downtime can hinder improvement efforts. Arch’s Automated Downtime Labeling automatically identifies the true source of disruption, removing manual burden from operators and accelerating corrective action.

 

Read the Case Study   ❯

Ready to Secure Your Manufacturing Future?

Arch delivers the security, compliance, and intelligence that aerospace and defense manufacturers need to stay mission-ready. Let’s discuss how we can help your programs achieve operational excellence within your security requirements.

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