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AI-Driven Manufacturing Intelligence for

Automotive Electronics

Eliminate Quality Escapes. Prevent Penalties. Scale Expert Knowledge—Across All Shifts.

Automotive electronics manufacturers are navigating unprecedented complexity:
EV and SDV production demands, supply chain volatility, and a shrinking expert workforce.  Legacy systems and dashboards aren’t enough, they don’t show teams what’s wrong, why it’s happening, or what to do next.

Arch changes that.
Our AI-native platform delivers real-time, expert-level decision support without replacing your existing systems. Surface issues before they impact yield, delivery, or compliance so your teams can act with precision and speed.

Why ARCH AI Matters

Built for Today’s Automotive Factory Floor

EV + SDV Ready

Adapt to evolving test requirements and software-driven vehicle complexity.

Hidden Issue Detection

Spot process drift and defects early before they affect output.

Labor Resilience

Scale expert-level decision-making across shifts, without adding headcount.

Compliance Confidence

Stay audit-ready with IATF 16949, FMEA, and traceability support built in.

KPI Standardization

Unify metrics across sites while enabling local responsiveness.

Use Cases We Power

FMEA + Risk Prioritization

Identify and rank failure modes using live production data.

Closed-Loop CAPA

Automatically detect issues, trace root causes, and trigger corrective action.

SPC + Process Monitoring

Detect drift in real time to prevent out-of-spec production.

Downtime Escalation

Auto-label downtime events, escalate to the right teams faster, and track to closure.

Case Study Spotlight:

How a Leading Automotive Electronics Manufacturer Scaled Downtime Reduction

HIGHLIGHTS:

$3.7M+

$3.7M+ hard savings from Lighthouse factory; additional savings expected globally
0%
70% automatic downtime classification from shopfloor machine data and easy AI voice labeling for the rest
0%
100% global adoption of Arch’s downtime tools following pilot success

Zero disruption to operations

during deployment—fully parallel to existing systems

In high-speed, high-mix environments, misclassified or uncategorized downtime can hinder improvement efforts. Arch’s Automated Downtime Labeling automatically identifies the true source of disruption, removing manual burden from operators and accelerating corrective action.

Read the Case Study   ❯

Ready to Scale Your Best Shift, Every Shift?

Arch delivers the insights, speed, and consistency manufacturers need to stay ahead of what’s next. 
Let’s talk about how we can help your factory teams do more with less.

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