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AI-Driven Manufacturing Intelligence for

Electronics

Eliminate Defects. Accelerate Yields.
Scale Expert Knowledge—Across All Lines.

Electronics manufacturers face mounting pressure from rapidly evolving product complexity, shrinking component sizes, and accelerating time-to-market demands. Traditional quality systems and dashboards can’t keep up. They don’t show teams what’s wrong, why it’s happening, or what to do about it.

Arch changes that.
Our AI-native platform delivers real-time, expert-level decision support without replacing your existing systems. Surface issues before they impact yield. Get specific guidance on process optimization. Scale your best engineers’ expertise across every shift with precision and speed.

Why ARCH AI Matters

Built for Today's Electronics Factory Floor

Yield + Quality Ready

Adapt to evolving test requirements and component-driven yield complexity.

Micro-Defect Detection

Spot process drift and defects early before they affect throughput.

Labor Resilience

Scale expert-level decision-making across shifts without adding headcount.

Compliance Confidence

Support IPC standards and traceability requirements to reduce risk, enhance quality, and drive continuous improvement.

Line Standardization

Unify processes across lines with AI-enabled work instruction optimization.

Use Cases We Power

AOI + Process Monitoring

Detect drift in real-time to prevent out-of-spec production.

Closed-Loop CAPA

Automatically record issues, track root causes, and trigger corrective actions.

Throughput Escalation

Auto-send downtime alerts, escalations to the right teams, based upon cycle classifications.

SMT + Component Placement

Identify and risk-assess modes using live production data.

Case Study Spotlight:

How a Leading Automotive Electronics Manufacturer Scaled Downtime Reduction

HIGHLIGHTS:

%

Reduction in major downtime from February to April
0%
OEE Improvement from ~35% to nearly 80%
0%
90–95% downtime labeling adoption across 3 lines

$33,000

Annualized hard savings per line

A major global electronics manufacturer partnered with Arch Systems to pilot its factory intelligence solution at one of the company’s most challenging sites: a location selected specifically to test the limits of digital transformation readiness.

Read the Case Study   ❯

Ready to Scale Your Best Shift, Every Shift?

Arch delivers the insights, speed, and consistency manufacturers need to stay ahead of what’s next.
Let’s talk about how we can help your factory teams do more with less.

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